A pioneer in this area is Jeremy Gardner at Evolution Masks.


He's also been in a number of other roles - both on TV and movies - generally as a mercenary, or just an overall "villainous" or unsavory character. He's also played the pirate Grapple in "Pirates of the Carribean" as well as a Gothic-styled vampire in present-day Los Angeles.
Unfortunately, that shiny metal faceplate of Kano is still not quite within reach in full silicone design, but Goddard has such great facial planes, I decided to go with a custom made mask of Trevor Goddard anyway.
I also purchased Jeremy's "Chemist" mask, which was based on the main character of "Breaking Bad" - Brian Cranston. I would definitely say Evolution is probably the best vendor for actual character-based masks.
Jeremy has some amazing 3D sculptors, and after submitting a plethora of reference pics, we came up with a composite that really stood out. He also worked out how to extend the bib, which was one of the things I missed in my Studio135 "Knuckles" mask.

The mask is very well-made, with a beautiful flashing job and smoothly finished inside. Facial fit is absolutely AMAZING. Lip fitment is a solid "9" on the Silva scale, and the paintjob, texturing and hairwork (done by Jeremy) was top-notch.
Trevor is now being sold on the Evolution website as "The Soldier." Within reason, the mask can be scaled up (or down) to fit your noggin and neck size.
I unreservedly recommend Jeremy's new masks and hope to see many more being worn!
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